Automation Engineer - Technical Development Program
The Automation TDP Engineer is part of CertainTeed Gypsum’s Technical Development Rotational Program and will assist with the development and implementation of World Class Manufacturing (WCM) projects, production, processing methods and controls. Through the application of engineering fundamentals and advances process control tools, the Automation TDP Engineer will ensure that processes are centered, capable and in control; reduce process variations; and resolve special causes variation during their two 12-month rotational work assignments during the course of the 2 year program.
- Reports directly to the Plant Manager at the assigned manufacturing plant
- Responsible for planning, evaluating, organizing and implementing automation related projects and initiatives
- Interacts with managers and supervisors at plant and corporate personnel to secure appropriate resources to plan and implement controls projects.
- Works closely with the Production and Engineering Managers to coordinate changes in the production process and resolve equipment malfunctions.
- Manages automation related projects and provides weekly status report to plant management.
- Participates in Focus Improvement teams to resolve critical process and production problems with customers and vendors.
- Develops and maintains PLC/HMI systems from the plant floor to management and financial levels.
- Maintains automation related systems (PLC/HMI/VFD/Instrumentation/Network) and implements required updates to avoid technical obsolescence.
- Assists maintenance team with any difficult troubleshooting issues.
- Uses advanced tools / techniques to reduce process variations and downtime.
- Identifies and resolves special cause variation in the process.
- Analyzes operating problems, develops solutions and leads the implementation of corrective actions.
- Collects, interprets and extrapolates data from the production process to monitor current equipment performance against established baselines and applies appropriate corrective actions.
- Develops and maintains standard operating procedures and work instructions.
- Maintains records of plant and individual equipment performance.
- Ensures full documentation of all projects and systems to WCM / Early Equipment Management (EEM) standards.
- Prepares and maintains data sheets, wiring and Process &Instrumentation Diagrams (P&ID) and flow charts required for the proper and efficient operation of plant equipment.
- Provides training for operators and maintenance personnel.
- Assures good housekeeping practices following 5S systems, enforces plant rules and safety regulations, and supports VMVO and WCM initiatives.
- Continuously evaluates workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levels